A Motionworks Robotics company · Gurugram, India
Primary Packaging

Pouch & Form-Fill-Seal Machines

VFFS, premade-pouch, sachet, stick-pack and flow-wrap machines for powders, granules, liquids and solids.

Also called VFFS machines, premade pouch packing machines, flow wrappers and sachet machines.

Pouch & Form-Fill-Seal Machines
Overview

What these machines do

Flexible packs use less material and ship more product per pallet than rigid containers. These machines form or pick up the pouch, dose the product and seal it — with the date coder, usually a TTO or laser, built into the film path.

A vertical form-fill-seal machine pulls film over a forming collar to create a tube, seals the back and bottom, drops in the dose and seals the top while cutting the pack free. Rotary premade-pouch machines grip finished pouches and carry them through open, fill and seal stations. Flow wrappers do the same job horizontally for solid items.

Typical options

  • Multihead weigher, auger or liquid pump
  • Nitrogen flushing
  • Zipper, valve or spout applicators
  • Checkweigher and metal detector at outfeed

Used in

Works on

In action

Pouch & Form-Fill-Seal at work

A closer look at a typical installation. Ask us for a live demonstration on your own product.

Compare

Models at a glance

ModelMachineBag styleBag sizeFill rangeSpeed
FP-V420Vertical Form-Fill-Seal Machine 420Pillow, gusseted, punch-hole60–200 mm wide, 80–300 mm long100–1,500 gUp to 70 bags/min
FP-V520QQuad-Seal Vertical Form-Fill-Seal MachineQuad-seal, flat-bottom, pillow80–250 mm wide, 100–400 mm long250–3,000 gUp to 50 bags/min
FP-R8Rotary Premade Pouch Packing MachineStand-up, zipper, flat, 3-side-seal100–240 mm wide, 150–350 mm long50–2,000 gUp to 55 pouches/min
FP-S40Multi-Lane Sachet & Stick-Pack MachineStick pack, 3- or 4-side-seal sachet17–60 mm wide, 40–180 mm long1–50 g or ml30–50 cycles/min per lane
FP-H250Horizontal Flow Wrapping MachinePillow pack, gusset optional60–300 mm long, 30–110 mm wide, 5–60 mm highSingle items or traysUp to 200 packs/min
FP-SP2Spout Pouch Filling & Capping MachineSpout pouch, centre or corner spout50–2,000 ml pouches, spout Ø 8.6–20 mm50–2,000 mlUp to 40 pouches/min (2 heads)

Typical configurations. Final values are confirmed in your quotation.

How it works

Process sequence

Unwind

Film is unwound, tension-controlled and registered to the print mark.

Code

A TTO or laser prints date and lot on the moving web.

Form

The pouch is formed around a tube, or a premade pouch is opened.

Dose

A multihead weigher, auger or pump delivers the product.

Seal

Heated jaws seal and cut; packs discharge to the outfeed.

FAQ

Common questions

VFFS or premade pouch?
VFFS has the lowest pack cost and highest speed from rollstock. Premade-pouch machines handle premium formats — stand-up, zipper, spout — with quicker changeovers.
Which coder fits a form-fill-seal machine?
A thermal transfer overprinter is standard on film. Laser is used with laser-reactive patches or where ribbon-free operation is wanted.
What decides the speed?
Product flow, bag length and seal dwell time. Dosing is usually the bottleneck for powders and sticky products.

Tell us about your product

Send a sample, a drawing or just a description. We will recommend the right machine and show you the result.