A Motionworks Robotics company · Gurugram, India
Filling & Capping · FC-M3

Monoblock Filling, Plugging & Capping Machine

Compact rotary monoblock for small bottles and vials.

Monoblock Filling, Plugging & Capping Machine
How it works

Built around your product

One starwheel carries each container through filling, plug insertion and capping. The FC-M3 suits eye-drops, essential oils, e-liquids and serums where footprint and cleanliness matter.

The filling principle follows the product. Piston fillers meter viscous products by cylinder volume. Gravity and overflow fillers suit thin, foaming liquids and give a consistent cosmetic fill level. Auger fillers dose powders by screw rotation. Cappers then place and tighten screw, press-on or pump closures to a set torque.

Key features

  • Fill, plug and cap on one frame
  • Peristaltic pumps for quick product change
  • No-bottle, no-fill, no-cap logic
  • Laminar-flow hood optional
Filling principlePeristaltic or ceramic piston pump
Fill range2–100 ml
Heads2 filling heads, 1 plug, 1 cap
OutputUp to 60 bottles/min
Machine cycle

Process sequence

Feed

Containers are unscrambled and spaced on the conveyor.

Index

Gates or a starwheel position containers under the nozzles.

Fill

Nozzles dive, dose and retract with anti-drip cut-off.

Cap

Closures are sorted, placed and torqued.

Code

A laser or inkjet coder marks date and lot before labelling.

In action

Machine video

A closer look at a typical filling & capping installation. Ask us for a live demonstration of the FC-M3 on your own product.

Technical data

Specifications

ModelFC-M3
Filling principlePeristaltic or ceramic piston pump
Fill range2–100 ml
Heads2 filling heads, 1 plug, 1 cap
OutputUp to 60 bottles/min
Accuracy±1%
Container rangeØ 15–50 mm vials and bottles
Contact parts316L stainless steel, pharma-grade tubing
Power / air220 V, 2 kW / 6 bar

Typical configuration. Final values depend on your product and are confirmed in the quotation.

Options

Add-ons

  • CIP-ready product path
  • Diving and bottom-up fill nozzles
  • Cap elevator and sorter
  • Nitrogen flush before capping

Suitable materials and packs

Questions

Which filler suits viscous products?
A piston or servo-pump filler. Products such as sauces, creams and gels need positive displacement and often a heated or agitated hopper.
How is fill accuracy expressed?
As a percentage of target volume or weight, typically ±0.5–1% for piston filling under stable conditions.
Can filling and capping be combined?
Yes. A monoblock mounts filling, plugging and capping on one frame, saving floor space on small-container lines.
Next step

Get a proposal for this machine

  • Application review by an engineer — material, code and line speed
  • Trial marking, printing or packing on your own samples
  • Quotation with layout, lead time, installation and service

Prefer to talk? Email info@motionworksrobotics.com or call +91 98100 93680.

Ask about this machine